Jump to content


david moore

Established Member
  • Posts

    351
  • Joined

  • Last visited

  • Days Won

    23

 Content Type 

Profiles

Forums

Events

Gallery

Store

Premium Membership Discounts

News

Videos

Posts posted by david moore

  1. The transmission gear changes, Oil pressure and lock-up operation are all electronically controlled. The TCM
    receives electrical signals from sensors indicating vehicle speed and throttle opening. In response to these signals the TCM selects the
    appropriate gear and regulates other related conditions.
    Actual transmission control changes are made by actuators (solenoids) that respond to input signals received from the TCM. These
    solenoids operate in response to electrical signals they regulate the control valve operation. The control valves cause changes in the fluid
    flow passages. This results in pressure changes within the transmission. if possible link up to the TCM as this may give you the result your looking for, but you need the correct software in which to do this! best of luck on this issue.

  2. with the covers off both my sills i then rubbed down to the metal, as you seen, then covered in anti rust treatment, then with silver hamerite paint x2 coats,.. then with my builders rubberiod liquid paint to protect from the elements.( dam good stuff. ) but where the holes are in the body of the sills spray them with an anti corrosive to which you think best to use. many good ones on eBay.

  3. on the underneath of the plastic sill there are 9 clips which you have to remove, on mine i used a screwdriver  so it undone a little bit then pull the clip out very carefully so as not to damage the clip.  then open all doors and grab from the top of the sill, and pull towards you...not up and not down. the clips look like what they use in the door cards. i would say there are about 5 clips. hope that helps.

  4. 7 hours ago, Bryan M said:

    Hi Nick,

    Did you treat yours at all or have you been keeping it in a garage? As far as I can see the rust problems aren't a myth as I've seen a few horrendous pictures of sills more or less disintegrating with rust. Apparently this issue was sorted for post 2003 cars but I think they're still prone to rust more than usual. Mine certainly does have some corrosion underneath but the metal still looks pretty healthy.

    The rear window strips of mine had bubbled too but the garage have since replaced them. According to them it's about £20 per strip.

    Do you find it a pretty reliable car? My main concern with it after finding the engine ran well was the corrosion but hopefully, from what I can see, this won't be as big an issue as I'd imagined.

    hi bryan, look at my photos in my profile and you can see how my sills were?

  5. start car and let it run, then check expansion bottle for  coolant/water, then very very carefully check the coolant hose`s with your hand (if you are confident) be very careful of fans as they may cut in?  keep a check on temp gauge in car. if it reads off the scale/red, fans should cut in on the radiator? put car heating on full and feel if it gets red hot! thats a good sign if it does. check for any onboard messages regarding. check coolant levels, check for leaks, if none? this may be sensor or thermostat or electric engine  coolant sensor on engine block. all things for you to check first, good luck.

  6. after checking the discs, as joe said check the calipers and that all pistons are moving when very gently applying brakes. if they all move ok, then check all bolts for correct torque/tighten.  spin disc and then apply brake and with both hands try to move the disc side to side up/down, if movement when doing this its then wheel bearings.  good luck.

  7. in the gear box you have solenoids which also operate with speed sensors, if these are not working correctly then this may be your problem? you need to get a garage to link up to your tcm on the auto box, and it may help narrow the issue...

  8. turbo, Fuel Charging and Controls - Turbocharger - Turbocharger
    Diagnosis and Testing
    Overview
    For information on the operation of the turbocharger:
    REFER to: Turbocharger (303-04C Fuel Charging and Controls - Turbocharger, Description and Operation).
    Inspection and Verification
    • WARNINGS:
    The following tests may involve working in close proximity to hot components. Make sure adequate protection is used. Failure to
    follow this instruction may result in personal injury.
    The turbocharger can continue to rotate after the engine has stopped. Do not attempt to check the turbocharger until one minute has
    elapsed since the engine was switched off. Failure to follow this instruction may result in personal injury.
    1. Verify the 1. customer concern.
    2. 2. Visually inspect for obvious mechanical or electrical faults.
    Visual inspection chart
    Mechanical Electrical
    Intake air system
    Hose(s)/hose connections
    Turbocharger
    General engine condition.
    Circuit(s)
    Electrical connections and harnesses
    Manifold absolute pressure and temperature (MAPT) sensor
    Turbocharger actuator
    Engine control module (ECM)
    Symptom chart
    Symptom Possible source Action
    Poor performance
    (off-boost)
    Low/Contaminated
    fuel
    Restricted intake air
    system
    General engine
    condition
    Engine control
    module (ECM) failure
    Check the fuel level and condition. Draw off approximately 1 ltr (2.11 pints) of fuel and allow
    to stand for 1 minute. Check to make sure there is no separation of the fuel indicating water
    or other liquid in the fuel. Check the intake air system for restriction. Check the engine
    condition, compressions, etc. if there are indications of a mechanical fault. Check for DTCs
    indicating a module fault. Refer to the warranty policy and procedures manual if a module is
    suspect.
    No boost Electrical
    connections and
    harnesses
    Restricted intake air
    system
    Charge air cooler
    restricted/leaking
    Turbocharger
    actuator failure
    Turbocharger failure
    Engine control
    module (ECM) failure
    Check the electrical connections and harnesses. Check the intake air system for
    restriction/leakage. Check the turbocharger actuator and circuit. Refer to the electrical guides.
    Check the turbocharger for wear. Disconnect the turbocharger intake and outlet pipework and
    turn the turbocharger by hand. Any roughness indicates a fault. Check any up and down
    movement in the turbocharger shaft. Excessive movement indicates a fault. If in doubt,
    compare the suspect unit with a new turbocharger. Check for DTCs indicating an actuator or
    module fault. Refer to the warranty policy and procedures manual if a module is suspect.
    No
    boost/excessive
    noise
    Turbocharger failure Disconnect the turbocharger intake and outlet pipework and turn the turbocharger by hand.
    Any roughness indicates a fault. Check any up and down movement in the turbocharger shaft.
    Excessive movement indicates a fault. If in doubt, compare the suspect unit with a new
    turbocharger.
    For a complete list of all diagnostic trouble codes that could be logged on this vehicle. REFER to: Electronic Engine Controls (303-14B
    Electronic Engine Controls - 2.0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW/150PS) - Puma, Diagnosis and Testing).
    Diagnostic Trouble Codes (DTC) Relating to Turbocharger Issues
    DTC Description
    P2263 Turbocharger/Supercharger Boost System Performance
    . This vehicle may not feature all of the components listed.
    . This DTC may be caused by:
    . Damaged or disconnected vacuum hose. Check for air leaks at turbocharger. Vanes on the turbocharger sticking closed. Turbocharger
    defective.
    . Or
    . Fault reported by the rotary electronic actuator.
    . This DTC may be caused by:
    . CAN communication BUS fault. Rotary electric actuator. Low battery voltage. Turbocharger defective.
    P132A Turbocharger/Supercharger Boost Control A Electrical
    . Fault reported by the rotary electronic actuator.
    . This DTC may be caused by:
    . Rotary electric actuator. Renew the variable geometry turbocharger.
    P132B Turbocharger/Supercharger Boost Control A Performance
    . Fault reported by the rotary electronic actuator.
    . This DTC may be caused by:
    . Faulty turbocharger, mechanism may be sticking.
    . Rotary electric actuator. Renew the variable geometry turbocharger.
    P132CTurbocharger/Supercharger Boost Control A Voltage
    . Fault reported by the rotary electronic actuator.
    DTC Description
    . This DTC may be caused by:
    . Low battery voltage. Check the condition of the battery. Check the wiring and the appropriate fuse. High battery voltage. Check the
    battery charging system.
    P138DTurbocharger/Supercharger Boost Control A Temperature Too High
    . Fault reported by the rotary electronic actuator.
    . This DTC may be caused by:
    . Leaking exhaust system. Engine overheat condition.
    . Rotary electric actuator. Renew the variable geometry turbocharger.
    P179ACAN Engine Control Module (ECM)/Turbocharger Boost Control A Actuator Circuit Malfunction
    . Fault reported by the rotary electronic actuator or powertrain control module (PCM).
    . This DTC may be caused by:
    . Controller area network (CAN) communication BUS fault. Check CAN wiring/CAN Network is functioning. If CAN wiring/CAN Network is
    functioning but the vehicle has loss of power, then renew the variable geometry turbocharger.
    Diagnostic Procedure
    Log any concerns raised by the customer regarding the fault with the vehicle – Discuss with workshop supervisor/receptionist
    Check logged DTC - Rectify concern
    Check the vehicle Integrated Diagnostic System (IDS) DVD patch file calibration – Update to the latest level
    Quick Check List
    Listen for unusual mechanical noise and watch for vibration
    Listen for a high pitched noise (it can indicate air or gas leaks)
    Listen for noise level cycling. It can indicate a restriction in the air cleaner or ducting
    Inspect for missing or loose nuts, bolts, clamps and washers
    Inspect for loose or damaged intake and exhaust manifolds and their ducting and clamps
    Inspect for damaged or restricted Oil supply and drain lines
    Inspect for cracked or deteriorating turbocharger housings
    Inspect for external Oil leakage; external deposits (indicates air, Oil, exhaust or coolant leakage)
    Inspect for a restricted air filter
    Check the turbocharger variable vane actuator arm for normal operation, free movement and damage
    Point Health Check:
    1. Turbocharger Data Plate:
    - 1. Check the turbocharger data stamped on the compressor housing. Record assembly number, serial number and turbocharger
    type
    - 2. Ensure turbocharger type and assembly number are correct for the engine application
    2. Compressor/Turbine Wheel (Turbocharger System Trouble Shooting):
    -
    WARNING: Ensure wheels have stopped rotating before handling
    CAUTION: Never attempt to straighten blades. If any bent blades are detected replace the turbocharger
    • NOTE: Root cause of failure should be identified to eliminate repeat failure. Please make reference to section 'Turbocharger
    Trouble Shooting'
    1. Check for cracked/bent or damaged compressor (impeller) blades - Replace turbocharger if damaged
    - 2. Check for cracked/bent or damaged turbine blades - Replace turbocharger if damaged
    3. Compressor/Turbine Housing:
    -
    • NOTE: Removal of the compressor or turbine housings will invalidate the Warranty
    1. Check for foreign objects, damage, or for excessive oil at the compressor housing air inlet and outlet
    - 2. Check for foreign objects, damage, or for excessive oil at the turbine housing exhaust inlet and outlet
    4. Turbocharger Bearing Clearances:
    -
    • NOTE: If there is contact between compressor/turbine wheel and housing - Replace the turbocharger
    1. Gently rotate the compressor wheel and check for smooth operation
    - 2. Gently hold to one side and rotate the compressor wheel and check for smooth operation
    5. Bearing Housing:
    -
    • NOTE: Removal of the compressor or turbine housings will invalidate the Warranty
    1. Check oil feed and drain port for loose fasteners, adapters or damage to flanges, housing faces or threads which may cause
    leakage
    - 2. Check for loose or broken turbine and compressor housing fasteners. If mounting flanges are damaged, replace or tighten
    (torque to manufacturer's specification)

    • Like 1
  9. this topic has given me a lot of thought?  with what you first explained, i would link it up to the ( tcm ) tansmission control unit. and see what the diagnostic report says. but the abs light! well thats something else to check too. but with the right diagnostic tool it should flag up what the problem is? looking forward to your reply on when it comes back, as to what it is ? ? ?

  10. hi neal, if you now a little about cars this may help? find your turbo which is at the back of the engine close to the firewall.  then look at the actuator arm which works by  vacum..  there is a lever off the turbo to either a electronic unit, or a metal vacum unit. you must make sure that this is moving when rev-ing the car. if not it may be the problem?  in the picture mine is a metal vacum unit with the vacum pipe coming off it.  check for splits on the pipe first. remove heat shield cover plate and then check. for movement on the arm as i said early.. good luck.

    WP_20160406_15_11_59_Pro.jpg

  11. hi richard.. i own a 2.0d on a  54 plate, if you do consider on a x type diesel make sure there is no rattle from the daul mass flywheel,( makes a loud thumping noise) also on the test drive press every button going and see if they work ? service history, + stamps. no steering wobble, brake judder when pressing brake pedal, if a noise comes from the left side of the engine it my be crankshaft wheel damper or pulley tensioner, check all sills as the x type does suffer with this problem of rust so be warned to check on this. best return of miles per gallon on mine is 49mpg.  also the drivers seat wears bad in the bottom corner with wear and tear. any more info i will try and help.( but i do love my car :-) 

×
×
  • Create New...



Forums


News


Membership